Mtm370 Mono Silicon Single-Wire Cutter for M10/G12 Ingot

Looking for a reliable Mtm370 Mono Silicon Single-Wire Cutter for M10/G12 Ingot? Look no further! We are a factory known for producing top-quality cutting equipment.
Request a Quote

PRODUCTS DETAILS

  • Overview
  • Overview
  • Basic Specifications
  • Outline drawing
  • Features
  • Performance Parameter
  • Site & Layout Requirements
  • Factory Requirements
  • About Us
Overview

Basic Info.

Model NO.
MTM370
Transport Package
FCL
Specification
(L)6700mm× (W)2500mm× (H)2500mm
Trademark
Skywiretech
Origin
China
HS Code
8486103000
Production Capacity
1000/Year

Product Description

Overview

Name: single wire Cropper

Model: MTM370
MTM370 single wire Cropper is a special cutting equipment suitable for cropper and sample.
MTM370 single wire Cropper is equipped with self-developed computer control system, an intuitive control interface and a digital display operation platform. Servo motor controls feeding speed and PLC control program . It can realize automatic cutting with high positioning accuracy.
 

Basic Specifications

1.Size: (L)6700mm×(W)2500mm×(H)2500mm(Without loading tooling)

2.Weight: near 3.5 tons; (excluding processing crystal bars);
 

Outline drawing

 

Mtm370 Mono Silicon Single-Wire Cutter for M10/G12 Ingot Mtm370 Mono Silicon Single-Wire Cutter for M10/G12 Ingot

Features

1) Equipped with a digital display operating platform, servo motor controls the feed speed, and PLC program control to achieve semi-automatic cutting.

2) According to the set length, the bar material is automatically pushed. Functions such as automatic positioning of cutting length and automatic wire retraction after cutting.
3) The capstan is driven by a servo motor. The wire speed is adjustable, and it has small vibration, low noise and low energy consumption.
4) Constant force feeding is achieved through weight loading to meet different needs.
5) The cutting surface is flat and circular cutting, without the need for reciprocating pay-off and take-up. Therefore, there will be no wavy lines on the cutting surface and the surface is smooth.
6) Simple line change, loop line equipment, line change is like changing a V-belt, put it on and use it, it only takes 2 minutes for a skilled operator. There is no need to change the line after the line is broken, like traditional drum wire equipment, which takes nearly an hour.
7) The failure rate is low, the loop equipment has a simple structure, the failure rate is low, and the maintenance cost is low.
8) High flexibility and convenience, the equipment can process ingots of any length above 1 meter. It is easy to operate and effectively solves the cutting pain points caused by different lengths.

 

Performance Parameter

No. Item Value
1 Processing capacity
1.1 Ingot length(mm) 300~4500
1.2 Ingot diameter(mm) ¢210~340
1.3 Length of cut-off segment(mm) Automatic fixed-length cropper200-1000
Manual fixed-length cropper:200
1.4 Sample thickness(mm) 1-5
2 Processing quality
2.1 Flatness(mm) 10:0.25
12:0.3
2.2 Verticality(mm) Ingot length3≥600,1mm
Ingot length3≤600,2mm
2.3 Segment length error(mm) ±1
2.4 Average chipping(mm) ≤10(not affect squaring)
3 Efficiency and capacity
3.1 Average processing efficiency (pure processing time) (min/ingot) 6 (9 inch)
7.5 (10 inch)
9 (12 inch)
3.2 Auxiliary time (min/ingot)
(min/)
1
3.3 Total processing efficiency (average processing efficiency + auxiliary time)
(min/ingot)
7 (9 inch)
8.5 (10 inch)
10 (12 inch)
3.4 Production capacity (by round ingot) (T/day)
(Assumption: the ingot is M10, the average length is 3000mm, the work time is 22 hours a day, and the equipment utilization rate is 80%)
About 6.2
6.2
4 Consumable specification
4.1 Perimeter of ring wire(mm) 2960
4.2 Diameter of ring wire(mm) 0.42/0.5
4.3 Ring wire service time(cut/ingot)
(Using Skywiretech technology, Skywiretech guide pulley, cooling water PH 5.5-7, COD <500mg/L, SS <400mg/L)
0.42:
M10:110
G12:90
0.5:
M10:125
G12:100
4.4 Wire tension(N) 70-120
4.5 Wire speed(m/s) 28-35
5 Consumption
5.1 Total power(kw)                              4.3
5.2 Power consumption(KWh) 2.75
5.3 Power supply Three-phase 380V 50Hz
380V 50Hz
5.4 Water-inlet pressure(bar) 3-5
5.5 Water consumption(m3/h) 0.6
5.6 Air-intake pressure(bar) 5-7
5.7 Air consumption(m3/h) 6
6 Equipment specification
6.1 Equipment size (mm) (L)6700mm×(W)2500mm×(H)2500mm(Without loading tooling)
(L)8000mm×(W)2500mm×(H)2500mm(including loading tooling)Optional
6.2 Equipment weight (T) 3.5
 
 

Site & Layout Requirements

4.1 Environmental conditions

General cleanliness requirements;
Operating ambient temperature: 5-35 ºC;
Ambient relative humidity: ≤ 65% (no condensation is guaranteed), and corrosive gas is prohibited;
4.2 Plant requirements
The height of the plant is 3~4m, and it is recommended to be more than 4m, including equipment maintenance space;
C25 concrete, Bearing more than 0.75/m2 tons (referring to the average load-bearing on the equipment unit area, not the load-bearing on the contact area between the foot of the equipment and the ground)
 

Factory Requirements

Name Requirement
Electricity Voltage: Three phase five wire effective grounding
:AC380V,
Frequency:50Hz
Capacity:3.75KVA
Compressed air (1 access source in total)  Air supply pressure: ≥ 5bar
Air supply: dry air ≥ 100L/min
Intake pipe: Φ 8mm pneumatic quick connector
Cooling water: tap water
(If reuse water is used, PH 5.5-7, COD < 500mg/L, SS < 400mg/L are required)
Inlet pressure: 3bar~5bar
Total flow: > 10L/min
Water inlet pipe: outer diameter 3/4 inch (¢ 19) pagoda joint
Cooling water drainage (1 access sources in total) Inside diameter Φ 75mm PVC water pipe
Lifting and transportation Crane above 6T, 1 vehicle
Straight transport tanks (ground cows) 6T, at least 4
Steering transport tank vehicle (ground cow) 6T, at least 1
Jack 10T, 1 piece
Forklift 5T, 1

About Us

Mtm370 Mono Silicon Single-Wire Cutter for M10/G12 IngotMtm370 Mono Silicon Single-Wire Cutter for M10/G12 IngotMtm370 Mono Silicon Single-Wire Cutter for M10/G12 IngotMtm370 Mono Silicon Single-Wire Cutter for M10/G12 IngotMtm370 Mono Silicon Single-Wire Cutter for M10/G12 Ingot

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours